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柱塞控制閥
柱塞控制閥以圓柱形柱塞對抗一體流線型閥體內的開槽孔口來調節大流量水，為輸水、淨水與水力發電管線提供無空化調節。產品範圍涵蓋公稱壓力 PN10 至 PN100（Class 150/300），公稱口徑 DN150 至 DN2200，閥體 EN-GJS-400-15 球墨鑄鐵，活塞 1.4301 不鏽鋼與青銅導軌，內外環氧塗層依 EN 14901-1+A1，堆焊硬面青銅導軌防活塞卡阻、耐沉積四重 O 環密封與自鎖蝸輪傳動實現線性控制曲線。選型取決於壓差水頭與空化裕度、管網所需控制曲線，以及驅動/位置指示配套。多來源資料補充運行框架：軸-桿-曲柄機構的軸向柱塞運動、環形腔截面持續收縮使流速上升壓力下降、空化氣泡導向下遊出口法蘭中心、上下游平衡實現低扭矩操作、36 吋結構在終端站將噪音降至 95 dBA（此前閥門曾發生空化與振動）的現場參考、球墨鑄鐵 A536 閥體配不鏽鋼柱塞與 EPDM 密封的參考材料清單、依上下游壓力與所需流量選定環，以及手輪/齒輪箱或電動驅動。
屬於 柱塞閥 系列
最後更新： 2026-11
系列規格
| Nominal valve connection size | DN 150 … 2200 |
|---|---|
| Nominal valve connection size | DN100 to DN2000 |
| Pressure class / nominal rating designation | PN 10 … 100, class 150 / 300 |
| Valve body material | EN-GJS-400-15 (GGG-40) ductile iron |
| Valve body material | Ductile Iron, Stainless Steel |
| piston material | 1.4301 stainless steel |
| guide rails material | bronze |
| coating | inside and outside epoxy coating (EN 14901-1+A1) |
| guides | Hard-faced bronze guides |
| seal | Quad-ring seal |
| Drive arrangement | self-locking worm gear unit with a constant transmission ratio for a linear control curve |
| cavitation problem context | Reference field context: plug valves at a water authority terminal station could not withstand excessive cavitation and vibration caused by extreme pressure differences |
| selection basis ref | Reference field selection: utility chose the plunger valve for its ability to control flow under high pressure while minimizing cavitation and vibration |
| noise result ref | Reference field result: maximum noise level of 95 dBA met the specification requirement, much lower than the previous valves |
| installed base ref | Reference installed base: a water authority has put more than 30 pieces of plunger valve into operation across its transmission system |
| operating principle ref | This regulation is achieved by the axial movement of a plunger, operated by a shaft - rod - crank mechanism. |
| ring chamber flow path | The water flow is channelled through a ring-shaped chamber around the central body of the valve. |
| chamber geometry effect | The cross section of this chamber reduces constantly from the inlet to the outlet of the valve, causing rise in the flow velocity and drop of the pressure. |
| cavitation bubble direction | This ideal geometric shape protects the pipe from cavitation bubbles, which are directed towards the center of the down-stream outlet flange. |
| low torque balance | A perfect balance between the upstream and downstream chambers allows the plunger flow control valve to be operated under low torque levels. |
| peer size pressure range | Peer execution range: DN80 to DN1800 at PN10, PN16, PN25 and PN40 |
| air application ref | Peer air-application execution: DN80 to DN600 at PN10 and PN16 |
| peer materials list | Peer material list: ductile iron ASTM A536 Grade 60-40-18 body, stainless steel plunger, quad O-ring with EPDM sealing ring, stainless retaining ring |
| peer feature list | Peer feature list: superior linear flow characteristics, drip-tight shut-off, cavitation prevention with vibration elimination, low operating torque |
| peer sizes flanges | Peer execution sizes: 6 in. to 78 in., ANSI Class 150 or 300 flanges |
| bearing isolation | Long service life is guaranteed as the bearings do not come into contact with the medium. |
| center guided flow | The flow is always guided to the center of the connecting pipe where cavitation bubbles will be formed and restored without damaging the equipment. |
| ring selection basis | Upstream and downstream pressure, in combination with required flow rate, define the type of ring to be used in order to have excellent cavitation behavior and minimum pressure loss. |
| applications ref | The plunger valve is suitable for use in water treatment, water distribution, in dams, power plants and in several other industries. |
| actuation options ref | Plunger valves can be operated with hand wheel and gearbox or with electric actuator. |
| peer pressure rating extended | Flanges: UNI EN 1092-2 PN 10-16-25-40-64 |
| peer design standards | Design EN1074-1, EN 1074-5, EN 1092-2 |
| peer installation orientation | Installation: horizontal |
| peer body material gjs500 | body ductile iron GGG50, EN-GJS-500 |
| peer stem material aisi420 | stem stainless steel aisi 420 |
| peer quiet performance | Spindle control valves have excellent performance, silent, avoiding water hammer and the phenomenon of cavitation. |
| peer throttle characteristic | Low pressure drops are recorded for openings greater than 50%, high pressure drops for openings less than 40%. |
| peer actuation executions | Executions on request with manual gearbox, electric motor, hydraulic cylinder with or without counterweight |
| peer potable coating | Epoxy painting suitable for potable drinking water applications |
| peer fluid temperature limit | Needle valve PN10/16 for pressure and flow control applications, for water and neutral liquids to max. 70° C |
| peer gearbox modulating life | Gearbox with bronze worm wheel for continuously modulating duty, minimum 1.2 million modulating steps |
| peer flow path symmetry | Symmetrical flow path ensures evenly distributed flow around the entire seat in any open position |
| peer guide rail count | 4 - 6 guide rails ensure very low vibration |
| peer piston seal placement | Main seal mounted on the piston as opposed to on the seat preventing abrasion when fitted with anti cavitation trim |
| peer gasket material | Gaskets in polyurethane for high resistance to abrasion |
| peer coating thickness | All iron parts coated with min. 250 μm fusion bonded epoxy, blue RAL 5005 |
| peer drive shaft sealing | Double O-rings sealed drive shaft |
| peer seal life design | Maximum service life due to cavitation-free location of the seal ring |
| peer drive shaft bearing | Drive shaft supported on both sides in self-lubricating, maintenance-free bushings |
| peer piston guides finish | Wear- and corrosion-resistant, bronze weld overlay-finished piston guides |
| peer seal replacement | No special tools required for seal ring replacement |
| peer flow guiding design | Optimized body design for better flow guiding, minimum head losses in full open position |
| front body materials | Ductile Iron |
| Seat material | Stainless Steel |
| piston materials | Stainless Steel |
| back body materials | Ductile Iron |
| shaft materials | Stainless Steel |
| bushing materials | Bronze |
| gland materials | Ductile Iron |
| o ring materials | NBR |
| Working temperature (source-defined) | Up to 120 C |
| Pressure Rating | PN10, PN16, PN25 |
| Connection (source-defined) | Flange |
| operation options | Gear operated, electric, pneumatic actuated |
| pin materials | Steel |
| lever materials | Stainless Steel |
| clip materials | Stainless Steel |
| bottom cover materials | Ductile Iron |
| side cover materials | Ductile Iron |
| key materials | Steel |
| inner bushing materials | PTFE |
| bolting materials | Stainless Steel |
範圍與來源備註
| size pressure span | Size/pressure span: peer executions list DN80-1800 at PN10-40 and 6"-78" ANSI Class 150/300, while the tenant covers DN150-2200 at PN10-100 (Class 150/300) - peer extends below the tenant DN150 floor, tenant extends above the peer PN40 ceiling. |
|---|---|
| seal trim | Seal trim: peer material lists pair a quad O-ring with an EPDM sealing ring on a stainless plunger, while the tenant specifies a deposit-tolerant quad-ring seal with hard-faced bronze guides - EPDM sealing-ring detail is absent from the tenant list. |
| service scope | Service scope: peer pages list an air-application execution (DN80-600, PN10-16) alongside water duty, while the tenant page frames the plunger control valve for water transmission, treatment and hydropower only - air service is outside the tenant framing. |
| noise evidence | Noise evidence: the referenced field case quantifies 95 dBA as the achieved noise level after plunger valves replaced troublesome plug valves, while the tenant page claims cavitation-free modulation without a quantified noise figure. |
訂購與文件
文件
請在詢問時一併說明您需要的文件組合——此結構的常見項目（材質證明、按所列檢驗標準的測試報告、尺寸圖）將於報價時確認並隨附供應。
報價
可直接報價的詢問應說明：公稱口徑與壓力額定、閥體與閥座材質偏好、端部連接、操作方式，以及含溫度的使用介質。本頁的典型值為基準參考範圍；具有約束力的數值於報價時確認。
樣品與供應
供應條件、訂購數量與交期按訂單議定——請在詢問時說明目的地國家與所需時程。
儲存與運輸
閥門儲存時應保護閥座與密封件免受紫外線、臭氧與變形影響，安裝前保留端面保護蓋；彈性體或 PTFE 閥座結構應避免長期戶外存放——閥座材料在陽光直射與冰凍條件下老化最快。
常見問題
柱塞控制閥有哪些材質可選？
公布的規範列出piston material：1.4301 stainless steel。特定口徑與壓力等級的材質供貨在報價時確認。
柱塞控制閥的報價詢問應包含哪些內容？
執行標準與壓力等級、公稱口徑、閥體與閥座材質、介質及溫度、目的地——缺失的資訊會在報價過程中確認。
柱塞控制閥提供哪些口徑與壓力等級？
本頁面尚未公布該閥門經驗證的口徑與壓力等級範圍——適用於您工況的口徑與壓力等級會在報價過程中提出並確認。請在詢問時附上工況條件，選型結果會在報價中說明。